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News

News from Elf, a digital creative agency at the intersection of the arts and sciences.

Apple Reinvents Key Manufacturing Process for Aluminum, A Primary Component for Its Products

Elf

Apple is transforming the way its products are manufactured by reinventing the process through which aluminum is made. Aluminum is a key component of Apple products. You can see it in everything from MacBooks to iMacs and iPhones. Altering the process of how this material is made to be more environmentally friendly will have a huge impact on manufacturing all over the world.

Image via Apple

Image via Apple

Conventional methods release carbon during the aluminum smelting process. A team of Apple engineers have created a new way of smelting, where oxygen instead is released. Working in close collaboration with two large aluminum companies, Alcoa Corporation and Rio Tinto Aluminum and the support of the United States and Canadian governments, the Apple team was successful in creating this new manufacturing method. The repercussions around the globe will be significant, as this removes a long-standing manufacturing process that released greenhouse gases.

Image via Apple

Image via Apple

Image via Apple

Image via Apple

Image via Apple

Image via Apple

Image via Apple

Image via Apple

We are very excited by this as well as Apple's overall commitment to the environment. Last month, Apple announced that its facilities and offices are all powered 100 percent by renewable energy.

Earth Day: What We're Doing at Elf

Elf

This Sunday, April 22nd, is Earth Day. Here are some initiatives we are taking at Elf.

Earth.jpg

Earth Day was first celebrated April 22, 1970. Since that time, a lot has changed in the world. 

At Elf, stewardship and the impact that we have on our environment, is important to us, from our founding in 2005. Since our launch in 2007, we have actively made a conscientious effort to limit our consumption of non-renewable materials, lower our carbon footprint, encourage recycling and to use energy-efficient appliances and equipment.

Now in our 11th year since our launch in February 2007, we are going further. 

1. Tracking Energy Consumption:

Our studios and working spaces have energy meters and we also use the Energy Star online tool for tracking.

2. Elimination of Plastic Straws, Styrofoam Cups and Plastic Bags:

We do not use plastic straws or plastic bags at any of our locations. This is a conscious effort to reduce our use of plastic, which often ends up unfortunately in the ocean. At our studios and workspaces, we have ceramic mugs for our coffee and tea machines. We also do not use styrofoam in any capacity.

On occasion, we do receive packages that contain either styrofoam or plastic encasing from manufacturers and equipment suppliers. We are working with our suppliers to reduce this. We recycle these materials as best as possible.

The city of Coral Gables, where our main office is located, has banned use of plastic bags. That is awesome! It ends up in the ocean so that is an excellent measure. 

3. Reduction in Paper Use

Sometimes, writing things down on paper is essential, but we do our best to minimize paper consumption and use, apart from necessary regulatory or legal documentation. A lot of our communication is done electronically and we encourage ideation and creative brainstorming via whiteboards and shared screens.

4. Our Computer Equipment

Since our founding, we rely upon Apple computers for our design and creative work. We have extended this to our support services, including reception and lobby areas for guests  and relaxation spaces. We are excited to see Apple's commitment to the environment growing and truly becoming a leader in the space. 

5. Our Buildings

We rent our workspaces and are thankful to collaborate with leading companies that are environmentally conscious. Some of our studios are in LEED-certified buildings and maximize use of natural light. All of them use Energy Star appliances and have processes in place for energy efficiency and recycling.

It is our goal to build out our main campus in a few years that will be powered by renewable energy. In addition, we hope to have a supercharging unit for the electric vehicles at our larger locations. 

We are also currently working with a few partners to increase the kinds of products that can be recycled at our different locations.

6. Shared Transportation and Telecommuting

We offer shared transportation options at our offices and workspaces in London, Oslo and Zurich as well as flexible telecommuting options at some locations in the United States. We have partnered previously with a local bicycle company in south Florida to provide free transportation to our team during events and we are considering offering this on a permanent basis as well.

7. Supporting Conservation Organizations

Previously, we have featured leading conservation organizations in our Hayden's magazine. We now aim to actively support organizations through direct donations and a regular percentage of profits annually. We also financially support two organizations who plant trees on a large, global scale.

We aim to do more in the years to come so that we leave a better legacy for future generations. Thanks for reading! 

 

 

 

Apple's Patent for Foldable iPhone with Display Could Launch by 2020

Elf

Apple's recent patent filing for folding iPhone with a flexible display that clips on to clothing has sparked rumors about a foldable OLED iPhone. A financial analyst who works with Apple suppliers in Asia estimates launch by early 2020.

Hayden's concept on flexible screen 2016

Hayden's concept on flexible screen 2016

Recent Patent History

2017 Patent: Flexible section in the middle of the Smartphone allows the entire body to bend without seams or a visible hinge

Back on Oct 12, 2017, Apple filed a patent for a new application with the U.S. Patent and Trademark Office called "Electronic Devices with Displays." The patent reveals Apple's interest in making devices that could be folded in half, describing a device with a 'flexible portion' that could be folded and would require having a 'flexible display' to do this without using seams or hinges. The USPTO application credits inventors Terry C. Shyu, Paul. S. Drzaic and Zhen Zhang for the flexible design and was issued to the patent office a year prior on Aug. 30, 2016.
 

Image via USPTO

Image via USPTO

The patent application describes a foldable display with an organic light emitting display layer (OLED) that is enclosed in a housing made from a variety of materials, ranging from plastic to glass, ceramics, fiber composites, stainless steel and/or aluminum. This latest concept could be applied to numerous devices ranging from MacBooks and iPads to Apple Watches and more.

Image via USPTO

Image via USPTO

Apple's patent filing also reveals that the technology can be achieved using next generation, micro LED display technology, which would also increase power savings for mobile devices. 

2016 Patent: Flexible OLED display with a Hinged Main Body

A year earlier on Nov 22, 2016, Apple was granted a patent No. 9,504,170 for 'Flexible display devices' that describe an Phone with foldable full-screen display. It's clear that Apple has been researching and experimenting with options for a hinged iPhone format with no visible hinges or seams, but instead having a flexible, OLED display with a metal backing that is capable of being folded into half. 

Image via USPTO

Image via USPTO

Apple's design would make it easier to fold the iPhone for easy storage similar to the clamshell cellphones that Motorola brought to mass markets in the '90s. In order to have a foldable format, Apple's design requires flexible components such as an OLED display with a metal structure for support. The patent proposes using nitinol, an alloy of nickel and titanium that is known for being elastic and having remarkable shape memory capabilities. The document also offers other options such as flexible polymers.

Image via USPTO

Image via USPTO

The patent goes into more detail about a device housing that has upper and lower sections, each of which is equipped with processors, sensors and smartphone circuitry. Upper housing could contain light sensors, cameras, display controllers and speaker modules. The bottom housing could hold microphones, CPU and GPU, a vibrator and other essentials. Both parts are attached via a hinge mechanism that allows for rotation and enables both parts to move together. The upper and lower housing are connected via flexible, printed circuit boards. The display is installed over the two structures and Apple documents how the flexible screen can include additional material for two or more folding options.

Image via USPTO

Image via USPTO

The new screen would be able to fold over itself similar to the clamshell cellphone, making it portable and also protecting the screen from weather and external elements. There is also a configuration for the display facing outward for easy operations. This second configuration allows for clipping on to a person's clothing via sawtooth detents. In order to prevent stress on the OLED part, Apple offers suggestions to ease tension with rollers to dispense and retract the OLED display when the hinge rotates. The patent describes two-hinge designs, cover glass and viewing angle details.

Image via USPTO

Image via USPTO

Apple's foldable iPhone patent was first filed in July 2014 and credits Fletcher R. Rothkopf, Andrew J. M. Janis and Teodor Dabov as its inventors.

Potential 2020 Release

The patent for this technology was first filed in July 2014, crediting Fletcher R. Rothkopf, Andrew J. M. Janis and Teodor Dabov as its inventors. While Apple has not shared any public details of its foldable smartphone concept, a financial analyst from Bank of America and Merrill Lynch, Wamsi Mohan, who works directly with Apple suppliers in Asia, suggests that the new foldable iPhone could be ready as early as 2020. Mohan also suggested that having a foldable smartphone and the trend towards larger iPhones in recent years could result in a smartphone that 'doubles up as a tablet." This device would offer the benefits of a larger iPad but the portability of a smartphone.

Collaboration with LG

Apple's newest patent filing in Oct of 2017 also overlaps with rumors about a collaboration with LG where LG was making a foldable OLED panel and a "rigid flexible printed circuit board" for a future iPhone model. LG is known for its large, rich color displays and has been working on the problem of having a cohesive display without a visible hinge mechanism for several years now. Other manufacturers like Samsung have teased out concepts, though no working flexible screen model is available yet for purchase by consumers.

Concept via Samsung

Concept via Samsung

Concept via Samsung

Concept via Samsung

Concept via Samsung

Concept via Samsung

The new technology could also find its way into other product lines like the MacBook or iPad.